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Improved densification by nano-sized sintering aids for Si3N4

Published online by Cambridge University Press:  31 January 2011

Liwu Wang*
Affiliation:
Max-Planck-Institut für Metallforschung and Institut für Nichtmetallische Anorganische Materialien, Universität Stuttgart, Pulvermetallurgisches Laboratorium, Heisenbergstr. 5, 70569 Stuttgart, Germany
Wolfgang M. Sigmund
Affiliation:
Max-Planck-Institut für Metallforschung and Institut für Nichtmetallische Anorganische Materialien, Universität Stuttgart, Pulvermetallurgisches Laboratorium, Heisenbergstr. 5, 70569 Stuttgart, Germany
Sukumar Roy
Affiliation:
Max-Planck-Institut für Metallforschung and Institut für Nichtmetallische Anorganische Materialien, Universität Stuttgart, Pulvermetallurgisches Laboratorium, Heisenbergstr. 5, 70569 Stuttgart, Germany
Fritz Aldinger
Affiliation:
Max-Planck-Institut für Metallforschung and Institut für Nichtmetallische Anorganische Materialien, Universität Stuttgart, Pulvermetallurgisches Laboratorium, Heisenbergstr. 5, 70569 Stuttgart, Germany
*
a)Address all correspondence to this author. e-mail: wang@aldix.mpi-stuttgart.mpg.de
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Abstract

The densification of Si3N4 with nano-sized sintering aids that were in situ incorporated by a combustion process was studied in comparison with that of sintering aids mixed by ball milling. The combustion process directly produces amorphous and nano-sized Y–Al oxides within the Si3N4 powder. X-ray diffraction results indicate that amorphous Y–Al oxides begin to crystallize into Y3Al5O12 at about 600 °C. Additionally the nano-sized sintering aids are more homogeneously distributed and thereby promote the formation of eutectic melts at lower temperatures during liquid-phase sintering. Therefore, the densification process of Si3N4 during liquid-phase sintering is strongly accelerated. The microstructure of as-sintered parts from combusted powder seems more dense and homogeneous.

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Articles
Copyright
Copyright © Materials Research Society 1999

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