Hostname: page-component-7479d7b7d-m9pkr Total loading time: 0 Render date: 2024-07-12T19:37:45.092Z Has data issue: false hasContentIssue false

Factors influencing the aqueous electrochemical response of TiC–Ni3Al cermets

Published online by Cambridge University Press:  18 May 2017

Zhila Memarrashidi
Affiliation:
Materials Engineering Program, Department of Mechanical Engineering, Dalhousie University, Halifax, Nova Scotia B3H 4R2, Canada
Kevin P. Plucknett*
Affiliation:
Materials Engineering Program, Department of Mechanical Engineering, Dalhousie University, Halifax, Nova Scotia B3H 4R2, Canada
*
a) Address all correspondence to this author. e-mail: kevin.plucknett@dal.ca
Get access

Abstract

The aqueous corrosion resistance of TiC–Ni3Al based cermets was examined with the specific aims of assessing the influence of both the raw materials and the test methods, using a 3.5 wt% NaCl containing solution. The effects of W contamination in the ceramic phase was investigated using a single-phase ceramic, with and without W, and with a stoichiometric intermetallic Ni3Al binder. The influence of the electrolyte O2 content was examined for TiC cermets with 30 vol% binder, for both the stoichiometric composition and sub-stoichiometric variants, containing either Zr and B (alloy IC50) or Zr, B and Cr (alloy IC221) additions. Electrochemical measurements were matched with chemical and microstructural analyses at various stages of oxidation, and the rate of material loss in combination with the corrosion mechanisms were identified. The effects of O2 concentration were most significant for the TiC based cermets with Ni3Al due to the diffusion controlled nature of the reaction.

Type
Invited Articles
Copyright
Copyright © Materials Research Society 2017 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

Contributing Editor: Xiaowei Yin

References

REFERENCES

Koch, G.H., Brongers, M.P.H., Thompson, N.G., Virmani, Y.P., and Payer, J.H.: Corrosion Costs and Preventative Strategies in the United States; Federal Highways Association Report No. FHWA-RD-01–156 (2002).Google Scholar
Gant, A.J. and Gee, M.G.: Structure–property relationships in liquid jet erosion of tungsten carbide hardmetals. Int. J. Refract. Met. Hard Mater. 27, 343 (2009).Google Scholar
Pirso, J., Viljus, M., Juhani, K., and Letunovitš, S.: Two-body dry abrasive wear of cermets. Wear 266, 21 (2009).Google Scholar
Beste, U., Hartzell, T., Engqvist, H., and Axén, N.: Surface damage on cemented carbide rock-drill buttons. Wear 249, 324 (2001).Google Scholar
Hussainova, I.: Effect of microstructure on the erosive wear of titanium carbide-based cermets. Wear 255, 121 (2003).Google Scholar
Kumashiro, Y., Itoh, A., Kinoshita, T., and Sobajima, M.: The micro-Vickers hardness of TiC single crystals up to 1500 °C. J. Mater. Sci. 12, 595 (1977).Google Scholar
Reshetnyak, H. and Kübarsepp, J.: Structure sensitivity of wear resistance of hardmetals. Int. J. Refract. Met. Hard Mater. 15, 89 (1997).Google Scholar
Stewart, T.L. and Plucknett, K.P.: The sliding wear of TiC- and Ti(C,N) cermets prepared with a stoichiometric Ni3Al binder. Wear 318, 153 (2014).Google Scholar
Onuoha, C.C., Jin, C., Farhat, Z.N., Kipouros, G.J., and Plucknett, K.P.: The effects of TiC grain size on the sliding wear behaviour of TiC-316L stainless steel cermets. Wear 350–351, 116 (2016).Google Scholar
Tomlinson, W.J. and Ayerst, N.J.: Anodic polarization and corrosion of WC–Co hardmetals containing small amounts of Cr3C2 and/or VC. J. Mater. Sci. 24, 2348 (1989).Google Scholar
Scholl, H., Hofman, B., and Rauscher, A.: Anodic polarization of cemented carbides of the type [(WC, M): M = Fe, Ni or Co] in sulphuric acid solution. Electrochim. Acta 37, 447 (1992).CrossRefGoogle Scholar
de Souza, V.A. and Neville, A.: Corrosion and erosion damage mechanisms during erosion–corrosion of WC–Co–Cr cermet coatings. Wear 255, 146 (2003).CrossRefGoogle Scholar
de Souza, V.A. and Neville, A.: Aspects of microstructure on the synergy and overall material loss of thermal spray coatings in erosion–corrosion environments. Wear 263, 339 (2007).Google Scholar
Tomlinson, W.J. and Linzell, C.R.: Anodic polarization and corrosion of cemented carbides with cobalt and nickel binders. J. Mater. Sci. 23, 914 (1988).Google Scholar
Wentzel, E.J. and Allen, C.: The erosion–corrosion resistance of tungsten-carbide hard metals. Int. J. Refract. Met. Hard Mater. 15, 81 (1997).Google Scholar
Human, A.M. and Exner, H.E.: Electrochemical behaviour of tungsten-carbide hardmetals. Mater. Sci. Eng., A 209, 180 (1996).Google Scholar
Sutthiruangwong, S. and Mori, G.: Corrosion properties of Co-based cemented carbides in acidic solutions. Int. J. Refract. Met. Hard Mater. 21, 135 (2003).Google Scholar
Stewart, R.W. and Cutler, I.B.: Effect of temperature and oxygen partial pressure on the oxidation of titanium carbide. J. Am. Ceram. Soc. 50, 176 (1967).Google Scholar
Yi, C., Fan, H., Xiong, J., Guo, Z., Dong, G., Wan, W., and Chen, H.: Effect of WC content on the microstructures and corrosion behavior of Ti(C,N)-based cermets. Ceram. Int. 39, 503 (2013).Google Scholar
Jeon, E.T., Joardar, J., and Kang, S.: Microstructure and tribo-mechanical properties of ultrafine Ti(CN) cermets. Int. J. Refract. Met. Hard Mater. 20, 207 (2002).CrossRefGoogle Scholar
Zackrisson, J. and Andrén, H-O.: Effect of carbon content on the microstructure and mechanical properties of (Ti, W, Ta, Mo)(C, N)–(Co, Ni) cermets. Int. J. Refract. Met. Hard Mater. 17, 265 (1999).Google Scholar
Onuoha, C.C., Kipouros, G.J., Farhat, Z.N., and Plucknett, K.P.: The effects of metal binder content and carbide grain size on the aqueous corrosion behaviour of TiC-316L stainless steel cermets. Int. J. Refract. Met. Hard Mater. 44, 129 (2014).Google Scholar
Memarrashidi, Z. and Plucknett, K.P.: The effects of C:N ratio on the corrosion response of TiC and Ti(C,N) cermets with a Ni3Al-based binder. Int. J. Refract. Met. Hard Mater. 61, 162 (2016).Google Scholar
Memarrashidi, Z. and Plucknett, K.P.: The influence of Ni3Al binder content on the aqueous corrosion response of TiC and Ti(C,N) cermets. Int. J. Refract. Met. Hard Mater. 64, 113 (2017).Google Scholar
Memarrashidi, Z. and Plucknett, K.P.: The effects of binder content on the aqueous corrosion response of WC–Co cermets. In Proceedings of the Conference of Metallurgists (COM 2015), Toronto, Canada (2015) Paper #8786 (12 pages).Google Scholar
Kawahara, Y.: An overview on corrosion-resistant coating technologies in biomass/waste-to-energy plants in recent decades. Coatings 6, 34 (2016).CrossRefGoogle Scholar
Bozzini, B., Busson, B., De Gaudenzi, G.P., Humbert, C., Mele, C., Tedeschi, S., and Tadjeddine, A.: Corrosion of cemented carbide grades in petrochemical slurries. Part I—Electrochemical adsorption of CN, SCN and MBT: A study based on in situ SFG. Int. J. Refract. Met. Hard Mater. 60, 37 (2016).Google Scholar
Baiamonte, L., Marra, F., Gazzola, S., Giovanetto, P., Bartuli, C., Valente, T., and Pulci, G.: Thermal sprayed coatings for hot corrosion protection of exhaust valves in naval diesel engines. Surf. Coat. Technol. 295, 78 (2016).Google Scholar
Kumar, P. and Singh Sidhu, B.: Characterization and high-temperature erosion behaviour of HVOF thermal spray cermet coatings. J. Mater. Eng. Perform. 25, 250 (2016).Google Scholar
Souza, V.A.D. and Neville, A.: Using in situ atomic force microscopy to investigate the kinetics of corrosion of WC–Co–Cr cermet coatings applied by high-velocity oxy-fuel. J. Eng. Mater. Technol. 129, 55 (2007).Google Scholar
Rodrigo, P.D.D. and Boch, P.: High purity mullite ceramics by reaction sintering. Int. J. High Technol. Ceram. 1, 3 (1985).CrossRefGoogle Scholar
Liou, Y.C., Wu, C.T., and Chung, T.C.: Synthesis and microstructure of SrTiO3 and BaTiO3 ceramics by a reaction-sintering process. J. Mater. Sci. 42, 3580 (2007).Google Scholar
Marquardt, D.W.: An algorithm for least-squares estimation of nonlinear parameters. J. Soc. Ind. Appl. Math. 11, 431 (1963).Google Scholar
ASTM Standard G102-89: Standard Practice for Calculation of Corrosion Rates and Related Information (ASTM International, West Conshohocken, PA, 1999).Google Scholar
Cardinal, S., Malchère, A., Garnier, V., and Fantozzi, G.: Microstructure and mechanical properties of TiC–TiN based cermets for tools application. Int. J. Refract. Met. Hard Mater. 27, 521 (2009).Google Scholar
Stewart, T.: The characterization of TiC and Ti(C,N) based cermets with and without Mo2C. MASc thesis, Dalhousie University, Halifax, Canada, 2014.Google Scholar
Memarrashidi, Z.: The aqueous corrosion response of Ti(C,N), TiC and WC based ceramic-metal composites. MASc thesis, Dalhousie University, Halifax, Canada, 2015.Google Scholar
Stern, M. and Geary, A.L.: Electrochemical polarization, I. A theoretical analysis of the shape of polarization curves. J. Electrochem. Soc. 104, 56 (1957).Google Scholar
Jenkins, A.: A further study of the oxidation of titanium and its alloys at high temperatures. J. Inst. Met. 8, 1 (1955).Google Scholar
Costina, I. and Franchy, R.: Band gap of amorphous and well-ordered Al2O3 on Ni3Al(100). Appl. Phys. Lett. 78, 4139 (2001).Google Scholar
Venezia, A.M. and Loxton, C.M.: Low pressure oxidation of Ni3Al alloys at elevated temperatures as studied by X-ray photoelectron spectroscopy and Auger spectroscopy. Surf. Sci. 194, 136 (1988).Google Scholar
Porcayo-Calderon, J., Rodriguez-Diaz, R.A., Porcayo-Palafox, E., Colin, J., Molina-Ocampo, A., and Martinez-Gomez, L.: Effect of Cu addition on the electrochemical corrosion performance of Ni3Al in 1.0 M H2SO4 . Adv. Mater. Sci. Eng. 2015, 1 (2015).CrossRefGoogle Scholar
Gleeson, B., Cheung, W.H., Da Costa, W., and Young, D.J.: The hot-corrosion behavior of novel CO-deposited chromium-modified aluminide coatings. Oxid. Met. 38, 407 (1992).Google Scholar
Brumm, M.W. and Grabke, H.J.: The oxidation behaviour of NiAl-I. Phase transformations in the alumina scale during oxidation of NiAl and NiAl–Cr alloys. Corros. Sci. 33, 1677 (1992).Google Scholar
Hou, P.Y. and Stringer, J.: Oxide scale adhesion and impurity segregation at the scale/metal interface. Oxid. Met. 38, 323 (1992).Google Scholar
Prajitno, D., Gleeson, B., and Young, D.J.: The cyclic oxidation behaviour of α-Cr + β-NiAl alloys with and without trace Zr addition. Corros. Sci. 39, 639 (1997).Google Scholar