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Investigation Of Cracking Mechanisms Of Plasma Sprayed Alumina-13% Titania By Acoustic Emission

Published online by Cambridge University Press:  15 February 2011

C.K. Lin
Affiliation:
The Thermal Spray Laboratory Department of Materials Science and Engineering SUNY at Stony Brook Stony Brook, NY 11794–2275
S.H. Leigh
Affiliation:
The Thermal Spray Laboratory Department of Materials Science and Engineering SUNY at Stony Brook Stony Brook, NY 11794–2275
R.V. Gansert
Affiliation:
The Thermal Spray Laboratory Department of Materials Science and Engineering SUNY at Stony Brook Stony Brook, NY 11794–2275
K. Murakami
Affiliation:
The Institute of Scientific and Industrial Research Osaka University Osaka 567, Japan
S. Sampath
Affiliation:
The Thermal Spray Laboratory Department of Materials Science and Engineering SUNY at Stony Brook Stony Brook, NY 11794–2275
H. Herman
Affiliation:
The Thermal Spray Laboratory Department of Materials Science and Engineering SUNY at Stony Brook Stony Brook, NY 11794–2275
C.C. Berndt
Affiliation:
The Thermal Spray Laboratory Department of Materials Science and Engineering SUNY at Stony Brook Stony Brook, NY 11794–2275
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Abstract

Free standing alumina-13% titania samples were manufactured using high power water stabilized plasma spraying. Heat treatment was performed at 1450°C for 24 hours and then at 1100°C for another 24 hours. Four point bend tests were performed on the as-sprayed and heat-treated samples in both cross section and in-plane orientations with in situ acoustic emission monitoring to monitor the cracking during the tests. Catastrophic failure with less evidence of microcracking was observed for as-sprayed samples. Energy and amplitude distributions were examined to discriminated micro- and macro-cracks. It was found that the high energy (> 100) and high amplitude (say > 60 dB) responses can be characterized as macro-cracks. Physical models are proposed to interpret the AE responses under different test conditions so that the cracking mechanisms can be better understood.

Type
Research Article
Copyright
Copyright © Materials Research Society 1996

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