Hostname: page-component-5c6d5d7d68-txr5j Total loading time: 0 Render date: 2024-08-16T19:14:28.732Z Has data issue: false hasContentIssue false

Oxidation Products in Inconel Alloys 600 and 690 Under Hydrogenated Steam Environments and Their Role in Stress Corrosion Cracking

Published online by Cambridge University Press:  01 February 2011

Hugo F. Lopez*
Affiliation:
Materials Department, University of Wisconsin-Milwaukee, 3200 N. Cramer St. Milwaukee WI 53209
Get access

Abstract

Thermodynamic considerations for the stability of Ni and Cr compounds developed under PWR environments (PH2O and PH2) are experimentally tested. In particular, the experimental outcome indicates that Ni(OH)2 and CrOOH are thermodynamically stable products under actual PWR conditions (T < 360°C and Pressures of up to 20 MPa). Accordingly, a mechanism is proposed to explain crack initiation and growth in inconel alloy 600 along the gbs. The mechanism is based on the existing thermodynamic potential for the transformation of a protective NiO surface layer into an amorphous non-protective Ni(OH)2 gel. This gel is also expected to form along the gbs by exposing the gb Ni-rich regions to H2 supersaturated water steam. Crack initiation is then favored by tensile stressing of the gb regions which can easily rupture the brittle gel film. Repeating the sequence of reactions as fresh Ni is exposed to the environment is expected to also account for crack growth in Inconel alloy 600. The proposed crack initiation mechanism is not expected to occur in alloy 690 where a protective Cr2O3 film covers the metal surface. Yet, if a pre-existing crack is present in alloy 690, crack propagation would occur in the same manner as in alloy 600.

Type
Research Article
Copyright
Copyright © Materials Research Society 2010

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1. Totuska, N., Lunarska, E., Grangnolino, G., and Szklarska-Smialowska, Z., Corrosion, Vol. 43, 1987, pp. 505514.Google Scholar
2. Rebak, R. B. and Szklarska-Smialowska, Z., Corrosion, Vol. 47, 1991, pp. 754757.Google Scholar
3. Szklarska-Smialowska, Z., Lai, W-K., Xia, Z., Corrosion. Vol. 46, No. 10. 1990. pp. 853860.Google Scholar
4. Magnin, T., Renaudot, N., Foct, F., Materials Transactions, JIM, Vol. 41, No. 1, 2000 pp. 210218.Google Scholar
5. Mithieux, J.-D., et al., Eurocorr '96, IV/IX, 1996, pp. 2–1 – 2–4.Google Scholar
6. Brown, C. M. and Mills, W. J., Corrosion, Vol. 55, No. 2, 1999, pp. 173185.Google Scholar
7. Ali, M., “Environmentally Induced Crack Propagation in Inconel Alloys 600 and 690 Under Supersaturated Steam,” Ph.D. Thesis, University of Wisconsin – Milwaukee, 2004.Google Scholar
8. Lopez, H. F. and Ferguson, J. B., SIF2004, Conf. Proc, eds. A. Atrens et al., Sept. 2004, pp. 249–256.Google Scholar
9. Shen, C., Shewmon, P., Metallurgical Transactions A, Vol. 21A, 1990 pp. 12611271.Google Scholar
10. Rios, R., Magnin, T., Noel, D., de Bouvier, O., Metallurgical and Materials Transactions A, Vol. 26A, 1995, pp. 925939.Google Scholar
11. Scott, P., Corrosion, Vol. 56, No. 8, 2000, pp. 771782.Google Scholar
12. Calvarin, G., Molins, R., Huntz, A., Oxidation of Metals, Vol. 53, Nos. 1/2, 2000, pp. 2548.Google Scholar
13. Terachi, T., Totsuka, N., Yamada, T., Nakagawa, T., Deguchi, H., Horiuchi, M., Oshitani, M., Journal of Nuclear Science and Technology, Vol. 40, No. 7, 2003, pp. 509516.Google Scholar
14. Calvarin, G., Molins, R., Huntz, A., Oxidation of Metals, Vol. 54, Nos. 1/2, 2000, pp. 399426.Google Scholar
15. Lozano-Perez, S., Titchmarsh, J., Materials at High Temperatures, 20(4), 2003, pp. 573579.Google Scholar
16. Aia, M., Journal of the Electrochemical Society, Vol. 113, No. 10, 1966, pp. 10451047.Google Scholar
17. Ehrnsten, U. et al. , Eurocorr '96 IV/IX, 1996, pp. 6–16–4.Google Scholar