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9 - Subcritical Crack Growth: Environmentally Assisted Fatigue Crack Growth (or Corrosion Fatigue)

Published online by Cambridge University Press:  05 June 2012

Robert P. Wei
Affiliation:
Lehigh University, Bethlehem
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Summary

Overview

In Chapter 8, the essential framework and methodology for quantifying the influences of environment on crack growth was described. Here, environmentally assisted fatigue crack growth (or corrosion fatigue) in gaseous and aqueous environments, and its conjoint action with stress corrosion cracking, are considered. Illustrations (constrained by the “windows of opportunity” to a large extent) are drawn from research in the author's laboratory, and will highlight aluminum alloys, titanium alloys, and high-strength steels. The approach follows that used for stress corrosion cracking, and focuses on coordinated experiments and analyses that probe the underlying chemical, mechanical, and materials interactions for crack growth. Linkage of the fracture mechanics based approach to the traditional stress-life (S-N) approach is made to provide a “common basis” for the interpretation and utilization for fatigue data in design, and to address “key (physically based) sources” for variability in S-N data. The various processes, and their inter-relationships, are depicted in the schematic diagrams shown previously in Fig. 8.7. Their incorporation into models for fatigue crack growth, however, is different, and is presented in Section 9.2.

It should be noted that, in corrosion fatigue, manifestations of environmental effects are reflected in a frequency dependence that gives rise to increase in fatigue crack growth rate (per cycle) with decreasing loading frequency that cannot be attributed to concomitant stress corrosion cracking.

Type
Chapter
Information
Fracture Mechanics
Integration of Mechanics, Materials Science and Chemistry
, pp. 158 - 182
Publisher: Cambridge University Press
Print publication year: 2010

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References

Wei, R. P., and Simmons, G. W., “Recent Progress in Understanding Environment Assisted Fatigue Crack Growth,” Int'l J. of Fracture, 17, 2 (1981), 235–247.CrossRefGoogle Scholar
Wei, R. P., Pao, P. S., Hart, R. G., Weir, T. W., and Simmons, G. W., “Fracture Mechanics and Surface Chemistry Studies of Fatigue Crack Growth in an Aluminum Alloy,” Metallurgical Transactions A, 11A (1980), 151–158.CrossRefGoogle Scholar
Weir, T. W., Simmons, G. W., Hart, R. G., and Wei, R. P., “A Model for Surface Reaction and Transport Controlled Fatigue Crack Growth,” ScriptaMet., 14 (1980), 357–364.CrossRefGoogle Scholar
Simmons, G. W., Pao, P. S., and Wei, R. P., “Fracture Mechanics and Surface Chemistry Studies of Subcritical Crack Growth in AISI 4340 Steel,” Metallurgical Transactions A, 9A (1978), 1147–1158.CrossRefGoogle Scholar
Gao, M., Pao, P. S., and Wei, R. P., “Chemical and Metallurgical Aspects of Environmentally Assisted Fatigue Crack Growth in 7075–7651 Aluminum Alloy,” Met. Trans. A, 19A (1988), 1739–1750.CrossRefGoogle Scholar
Gao, S. J., Simmons, , Wei, G. W., , R. P.Fatigue Crack Growth and Surface Reactions For Titanium Alloys Exposed to Water Vapor,” Mat'ls. Sci. & Eng'g., 62, (1984), 65–78.CrossRefGoogle Scholar
Chiou, S., and Wei, R. P., “Corrosion Fatigue Cracking Response of Beta Annealed Ti-6Al-4V Alloy in 3.5% NaCl Solution,” Report No. NADC-83126-60 (Vol. V), U. S. Naval Air Development Center, Warminster, PA (30 June 1984).
Pao, P. S., and Wei, R. P., “Hydrogen-Enhanced Fatigue Crack Growth in Ti-6Al-2Sn-4Zr-2Mo-0.1Si,” in Titanium: Science and Technology, Lutjering, G., Zwicker, U., and Bank, W., eds., FRG: Deutsche Gesellshaft für Metallkunde e.v. (1985), 2503.Google Scholar
Bradshaw, F. J., and Wheeler, C., “The Effect of Environment on Fatigue Crack Growth in Aluminum and Some Aluminum Alloys,” Applied Materials Research, 5 (1966), 112–120.Google Scholar
Wei, R. P., and Gao, M., “Hydrogen Embrittlement and Environmentally Assisted Crack Growth,” Hydrogen Effects on Material Behavior, Moody, N. R. and Thompson, A. W., eds., The Mineral, Metals & Materials Society, Warrendale, PA (1990), 789–815. (D. Ressler, M. S. Thesis, Dept. of Mech. Eng'g and Mechanics, Lehigh University, Bethlehem, PA, 1984.)Google Scholar
Shim, G., and Wei, R. P., “Corrosion Fatigue and Electrochemical Reactions in Modified HY130 Steel,” Materials Science and Engineering, 86 (1987), 121–135.CrossRefGoogle Scholar
Shim, G., Nakai, Y., and Wei, R. P., “Corrosion Fatigue and Electrochemical Reactions in Steels,” in Basic Questions in Fatigue, ASTM STP 925, Vol. II, Am. Soc. for Testing and Materials, Philadelphia, PA (1988), 211−229.Google Scholar
Chu, H. C., and Wei, , , R. P., “Stress Corrosion Cracking of High-Strength Steels in Aqueous Environments,” Corrosion, 46, 6 (June 1990), 468–476; Chu, H. C., “Stress Corrosion Cracking of High-Strength Steels in Aqueous Environments,” Dissertation, Lehigh University (1987).CrossRefGoogle Scholar
Wei, R. P., and Chiou, S., “Corrosion Fatigue Crack Growth and Electrochemical Reactions for a X-70 Linepipe Steel in Carbonate-Bicarbonate Solution,” Engr. Fract. Mech., 41, 4 (1992), 463–473.CrossRefGoogle Scholar
Wei, R. P., “Environmentally Assisted Fatigue Crack Growth,” in Advances in Fatigue Science and Technology, Kluwer Academic Publishers, Norwell, MA (1989), 221–252.CrossRefGoogle Scholar

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