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Effects of texturing patterns on the adhesion strength of atmosphere plasma sprayed coatings

Published online by Cambridge University Press:  16 May 2017

Na Tan ,
Zhi-guo Xing ,
Xiao-li Wang ,
Hai-dou Wang ,
Guo Jin  and
Bin-shi Xu
Na Tan
Affiliation:
Institute of Surface/Interface Science and Technology, Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, Harbin Engineering University, Harbin 150001, China; and National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Zhi-guo Xing
Affiliation:
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Xiao-li Wang*
Affiliation:
National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Hai-dou Wang*
Affiliation:
Institute of Surface/Interface Science and Technology, Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, Harbin Engineering University, Harbin 150001, China; and National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
Guo Jin
Affiliation:
Institute of Surface/Interface Science and Technology, Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, Harbin Engineering University, Harbin 150001, China
Bin-shi Xu
Affiliation:
Institute of Surface/Interface Science and Technology, Key Laboratory of Superlight Material and Surface Technology of Ministry of Education, Harbin Engineering University, Harbin 150001, China; and National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China
*
a) Address all correspondence to this author. e-mail: wanghaidou@aliyun.com
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Abstract

Surface texture was prepared on the ASTM1045 steel substrate before spraying. Three texturing patterns (groove pattern, square pattern, and hexagon pattern) were acquired by laser processing to investigate the influence of texturing patterns on the adhesion strength of sprayed coatings. The Ni60 coatings were prepared on the textured surface by atmosphere plasma spraying technology. Scanning electron microscopy and laser 3D microscope were used to characterize the morphology of texturing. The adhesion strength between coating and substrate was examined by the tensile test. Image pro plus software was used to calculate the contact area ratio of the textured substrate. The results show that the texturing processed substrates by laser radiation present plain area between two dimples and the protrusion around texturing, and the contact area between coating and substrate is increased. The adhesion strength of coatings with a groove pattern, a square pattern, and a hexagon pattern is 58, 33, and 47 MPa, respectively. The adhesion strength of sprayed coatings varies with the change of the texturing pattern, and it does not only depend on the contact area ratio but also on the texturing density and the texturing microstructure.

Keywords

surface textureplasma sprayed coatingadhesion strength
Type
Articles
Information
Journal of Materials Research , Volume 32 , Issue 9 , 15 May 2017 , pp. 1682 - 1692
Copyright
Copyright © Materials Research Society 2017 

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Footnotes

Contributing Editor: Jürgen Eckert

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