Hostname: page-component-cd9895bd7-8ctnn Total loading time: 0 Render date: 2024-12-17T23:08:52.209Z Has data issue: false hasContentIssue false
  • English
  • Français

Microstructure evolution of accumulative roll bonding processed pure aluminum during cryorolling

Published online by Cambridge University Press:  03 March 2016

Hailiang Yu ,
Hui Wang ,
Cheng Lu ,
A. Kiet Tieu ,
Huijun Li ,
Ajit Godbole ,
Xiong Liu ,
Charlie Kong  and
Xing Zhao
Hailiang Yu*
Affiliation:
School of Mechanical, Materials & Mechatronics Engineering, University of Wollongong, New South Wales 2500, Australia
Hui Wang
Affiliation:
School of Mechanical, Materials & Mechatronics Engineering, University of Wollongong, New South Wales 2500, Australia
Cheng Lu
Affiliation:
School of Mechanical, Materials & Mechatronics Engineering, University of Wollongong, New South Wales 2500, Australia
A. Kiet Tieu
Affiliation:
School of Mechanical, Materials & Mechatronics Engineering, University of Wollongong, New South Wales 2500, Australia
Huijun Li*
Affiliation:
School of Mechanical, Materials & Mechatronics Engineering, University of Wollongong, New South Wales 2500, Australia
Ajit Godbole
Affiliation:
School of Mechanical, Materials & Mechatronics Engineering, University of Wollongong, New South Wales 2500, Australia
Xiong Liu
Affiliation:
School of Mechanical, Materials & Mechatronics Engineering, University of Wollongong, New South Wales 2500, Australia
Charlie Kong
Affiliation:
Electron Microscope Unit, University of New South Wales, Sydney, New South Wales 2052, Australia
Xing Zhao
Affiliation:
Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha 410083, Hunan, China; and School of Mechanical, Materials & Mechatronics Engineering, University of Wollongong, New South Wales 2500, Australia
*
a)Address all correspondence to these authors. e-mail: yuhailiang1980@tom.com, hailiang@uow.edu.au
b)e-mail: huijun@uow.edu.au
Get access

Abstract

The microstructure evolution and mechanical properties of ultrafine-grained (UFG) Al sheets subjected to accumulative roll bonding (ARB) and subsequent cryorolling was studied. Cryorolling can suppress the dynamic softening of UFG Al sheets subjected to ARB at room temperature. After the third ARB pass, the grains are slightly refined as the number of ARB passes increases. However, the grains are significantly refined further during cryorolling. The grain size of 460 nm achieved after the third ARB pass is reduced to 290 nm after two cryorolling passes with total reduction ratio 80%. Sheets subjected to ARB + cryorolling show improved mechanical properties compared to only ARB-processed sheets due to a change in the fraction of high-angle boundaries and elongated grains. The deformation mechanism for ultrafine grains at room temperature is determined by grain boundary sliding or dislocation-based recovery, while it is governed by dislocation glide at cryogenic temperature.

Keywords

accumulative roll bondingcryorollingultrafine grainAl alloysevere plastic deformation
Type
Articles
Information
Journal of Materials Research , Volume 31 , Issue 6 , 28 March 2016 , pp. 797 - 805
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Valiev, R.Z. and Langdon, T.G.: Principles of equal-channel angular pressing as a processing tool for grain refinement. Prog. Mater. Sci. 51, 881 (2006).Google Scholar
Iwahashi, Y., Horita, Z., Nemoto, M., and Langdon, T.G.: The process of grain refinement in equal-channel angular pressing. Acta Mater. 46, 3317 (1998).CrossRefGoogle Scholar
Hockauf, M. and Meyer, L.W.: Work-hardening stages of AA1070 and AA6060 after severe plastic deformation. J. Mater. Sci. 45, 4778 (2010).Google Scholar
EI-Danaf, E.A.: Mechanical properties and microstructure evolution of 1050 aluminum severely deformed by ECAP to 16 passes. Mater. Sci. Eng., A 487, 189 (2008).Google Scholar
Zhilyaev, A.P. and Langdon, T.G.: Using high-pressure torsion for metal processing: Fundamentals and applications. Prog. Mater. Sci. 53, 893 (2008).CrossRefGoogle Scholar
Estrin, Y. and Vinogradov, A.: Extreme grain refinement by severe plastic deformation: A wealth of challenging science. Acta Mater. 61, 782 (2013).Google Scholar
Ito, Y. and Horita, Z.: Microstructural evolution in pure aluminum processed by high-pressure torsion. Mater. Sci. Eng., A 503, 32 (2009).Google Scholar
Tsuji, N., Saito, Y., Lee, S.H., and Minamino, Y.: ARB (accumulative roll-bonding) and other new techniques to produce bulk ultrafine grained materials. Adv. Eng. Mater. 5, 338 (2003).Google Scholar
Saito, Y., Tsuji, N., Utsunomiya, H., Sakai, T., and Hong, R.G.: Ultra-fine grained bulk aluminum produced by accumulative roll-bonding (ARB) process. Scr. Mater. 39, 1221 (1998).CrossRefGoogle Scholar
Pirgazi, H., Akbarzadeh, A., Petrov, R., and Kestens, L.: Microstructure evolution and mechanical properties of AA1100 aluminum sheet processed by accumulative roll bonding. Mater. Sci. Eng., A 497, 132 (2008).CrossRefGoogle Scholar
Azzeddine, H., Tirsatine, K., Baudin, T., Helbert, A., Brisset, F., and Bradai, D.: Texture evolution of an Fe–Ni alloy sheet produced by cross accumulative roll bonding. Mater. Charact. 97, 140 (2014).Google Scholar
Jamaati, R., Toroghinejad, M.R., Amirkhanlou, S., and Edris, H.: On the achievement of nanostructured interstitial free steel by four-layer accumulative roll bonding process at room temperature. Metall. Mater. Trans. A 46, 4013 (2015).CrossRefGoogle Scholar
Yu, H.L., Lu, C., Tieu, K., and Kong, C.: Fabrication of nanostructured aluminum sheets using four-layer accumulative roll bonding. Mater. Manuf. Process. 29, 448 (2014).Google Scholar
Yu, Q.B., Liu, X.H., and Tang, D.L.: Extreme extensibility of copper foil under compound forming conditions. Sci. Rep. 3, 3556 (2013).Google Scholar
Tang, D.L., Liu, X.H., Song, M., and Yu, H.L.: Experimental and theoretical study on minimum achievable foil thickness during asymmetric rolling. PLoS One 9, e106637 (2014).CrossRefGoogle ScholarPubMed
Zou, F.Q., Jiang, J.H., Shan, A.D., Fang, J.M., and Zhang, X.Y.: Shear deformation and grain refinement in pure Al by asymmetric rolling. Trans. Nonferrous Met. Soc. China 18, 774 (2008).Google Scholar
Lee, J.K. and Lee, D.N.: Texture control and grain refinement of AA1050 Al alloy sheets by asymmetric rolling. Int. J. Mech. Sci. 50, 869 (2008).Google Scholar
Marnett, J., Weiss, M., and Hodgson, P.D.: Roll-formablility of cryo-rolled ultrafine aluminium sheet. Mater. Des. 63, 471 (2014).CrossRefGoogle Scholar
Panigrahi, S.K. and Jayaganthan, R.: A study on the combined treatment of cryorolling, short-annealing, and aging for the development of ultrafine-grained Al 6063 alloy with enhanced strength and ductility. Metall. Mater. Trans. A 41, 2675 (2010).CrossRefGoogle Scholar
Trivedi, P., Goel, S., Das, S., Jayaganthan, R., Lahiri, D., and Roy, P.: Biocompatibility of ultrafine grained zircaloy-2 produced by cryorolling for medical applications. Mater. Sci. Eng., C 46, 309 (2015).Google Scholar
Yu, H.L., Tieu, K., Lu, C., Liu, X., Liu, M., Godbole, A., Kong, C., and Qin, Q.: A new insight into ductile fracture of ultrafine-grained Al–Mg alloys. Sci. Rep. 5, 9568 (2015).Google Scholar
Yu, H.L., Tieu, K., Lu, C., Liu, X.H., Godbole, A., and Kong, C.: Mechanical properties of Al–Mg–Si alloy sheets produced using asymmetric cryorolling and ageing treatment. Mater. Sci. Eng., A 568, 212 (2013).Google Scholar
Yu, H.L., Lu, C., Tieu, K., Liu, X., Sun, Y., Yu, Q., and Kong, C.: Asymmetric cryorolling for fabrication of nanostructural aluminum sheets. Sci. Rep. 2, 772 (2012).Google Scholar
Orlov, D., Beygeizimer, Y., Synkov, S., Varyukhin, V., Tsuji, N., and Horita, Z.: Microstructure evolution in pure Al processed with twist extrusion. Mater. Trans. 50, 96 (2009).Google Scholar
Montazeri-Pour, M., Parsa, M.H., Jafarian, H.R., and Taieban, S.: Microstructural and mechanical properties of AA1100 aluminum processed by multi-axial incremental forging and shearing. Mater. Sci. Eng., A 639, 705 (2015).Google Scholar
Edalati, K. and Horita, Z.: Significance of homologous temperature in softening behavior and grain size of pure metals processed by high-pressure torsion. Mater. Sci. Eng., A 528, 7514 (2011).Google Scholar
Ranjbar Bahadori, S., Dehghani, K., and Bakhashandeh, F.: Microstructural homogenization of ECAPed copper through post-rolling. Mater. Sci. Eng., A 588, 260 (2013).Google Scholar
Park, K.T., Lee, H.J., Lee, C.S., Nam, W.J., and Shin, D.H.: Enhancement of high strain rate superplastic elongation of a modified 5154 Al by subsequent rolling after equal channel angular pressing. Scr. Mater. 51, 479 (2004).Google Scholar
Hajizadeh, K. and Eghbali, B.: Effect of two-step severe plastic deformation on the microstructure and mechanical properties of commercial purity titanium. Metal Mater. Int. 20, 343 (2014).CrossRefGoogle Scholar
Renk, O., Hohenwarter, A., Wurster, S., and Pippan, R.: Direct evidence for grain boundary motion as the dominant restoration mechanism in the steady-state regime of extremely cold-rolled copper. Acta Mater. 77, 401 (2014).CrossRefGoogle ScholarPubMed
Yu, H.L., Lu, C., Tieu, K., Godbole, A., Sun, Y., Liu, M., Su, L.H., Tang, D.L., and Kong, C.: Fabrication of ultrathin nanostructured bimetal foils by accumulative roll bonding and asymmetric rolling. Sci. Rep. 3, 2373 (2013).Google Scholar
Yu, H.L., Tieu, K., Lu, C., and Godbole, A.: An investigation of interface bonding of bimetallic foils by combined accumulative roll bonding and asymmetric rolling techniques. Metall. Mater. Trans. A 45, 4038 (2014).Google Scholar
Yu, H.L., Tieu, K., Hadi, S., Lu, C., Godbole, A., and Kong, C.: High strength and ductility of ultrathin laminate foils using accumulative roll bonding and asymmetric rolling. Metall. Mater. Trans. A 46, 869 (2015).Google Scholar
Huang, X., Kamikawa, N., and Hansen, N.: Property optimization of nanostructured ARB-processed Al by post-process deformation. J. Mater. Sci. 43, 7397 (2008).Google Scholar
Meryer, D.: Cryogenic deep rolling—An energy based approach for enhanced cold surface hardening. CIRP Annal. Manuf. Technol. 61, 543 (2012).Google Scholar
Yu, H.L. and Liu, X.H.: Thermal-mechanical finite element analysis of evolution of surface cracks during slab rolling. Mater. Manuf. Processes 24, 570 (2009).CrossRefGoogle Scholar
Sun, Z.C., Zhang, L.S., and Yang, H.: Softening mechanism and microstructure evolution of as-extruded 7075 aluminum alloy during hot deformation. Mater. Charact. 90, 71 (2014).Google Scholar
Shi, C., Lai, J.L., and Chen, X.G.: Microstructural evolution and dynamic softening mechanisms of Al–Zn–Mg–Cu alloy during hot compressive deformation. Materials 7, 244 (2014).Google Scholar
Sharon, J.A., Padilla, H.A., and Boyce, B.L.: Interpreting the ductility of nanocrystalline metals. J. Mater. Res. 28, 1539 (2013).Google Scholar
Yu, H.L., Tieu, K., Lu, C., Lou, Y.S., Liu, X.Y., Godbole, A., and Kong, C.: Tensile fracture of ultrafine grained aluminum 6061 sheets by asymmetric cryorolling for microforming. Int. J. Damage Mech. 23, 1077 (2014).Google Scholar
Suh, C.H., Jung, Y.C., and Kim, Y.S.: Effects of thickness and surface roughness on mechanical properties of aluminum sheets. J. Mech. Sci. Technol. 24, 2091 (2010).Google Scholar
Wang, Y., Chen, M., Zhou, F., and Ma, E.: High tensile ductility in a nanostructured metal. Nature 419, 912 (2002).Google Scholar
Zhao, Y.H., Bingert, J.F., Liao, X.Z., Cui, B.Z., Han, K., Sergueeva, A.V., Mukherjee, A.K., Valiev, R.Z., Langdon, T.G., and Zhu, Y.T.: Simultaneously increasing the ductility and strength of ultra-fine-grained pure copper. Adv. Mater. 18, 2949 (2006).Google Scholar
Ovid'ko, I.A. and Langdon, T.G.: Enhanced ductility of nanocrystalline and ultrafine-grained metals. Rev. Adv. Mater. Sci. 30, 103 (2012).Google Scholar
Liu, X.C., Zhang, H.W., and Lu, K.: Strain-induced ultrahard and ultrastable nanolaminated structure in nickel. Science 342, 337 (2013).Google Scholar
Yamakov, V., Wolf, D., Phillpot, S.R., Mukherjee, A.K., and Gleiter, H.: Deformation-mechansim map for nanocrystalline metals by molecular-dynamics simulation. Nat. Mater. 3, 43 (2004).Google Scholar
Ivanisenko, Y., Tabachnikova, E.D., Psaruk, I.A., Smirnov, S.N., Kilmametov, A., Kobler, A., Kübel, C., Kurmanaeva, L., Csach, K., Mishkuf, Y., Scherer, T., Semerenko, Y.A., and Hahn, H.: Variation of the deformation mechanisms in a nanocrystalline Pd–10 at.% Au alloy at room and cryogenic temperature. Int. J. Plast. 60, 40 (2014).Google Scholar
Gurao, N.P. and Suwas, S.: Deformation mechanisms during large strain deformation of nanocrystalline nickel. Appl. Phys. Lett. 94, 191902 (2009).Google Scholar
Vinogradov, A.: Mechanical properties of ultrafine-grained metals: New challenges and perspectives. Adv. Eng. Mater. 17, 1710 (2015).Google Scholar
Aitken, Z.A., Jang, D., Weinberger, C.R., and Greer, J.R.: Grain boundary sliding in aluminum nano-bi-crystals deformed at room temperature. Small 10, 100 (2014).Google Scholar
Ghaffarian, H., Taheri, A.K., Kang, K., and Ryu, S.: Molecular dynamics simulation study of the effect of temperature and grain size on the deformation behavior of polycrystalline cementite. Scr. Mater. 95, 23 (2015).Google Scholar
Chandra, N. and Dang, P.: Atomistic simulation of grain boundary sliding and migration. J. Mater. Sci. 34, 655 (1999).Google Scholar
Huang, B.W., Shang, J.X., Liu, Z.H., and Chen, Y.: Atomic simulation of bcc niobium ∑5〈001〉{310} grain boundary under shear deformation. Acta Mater. 77, 258 (2014).Google Scholar
Cheng, K., Tieu, K., Lu, C., Zheng, X., and Zhu, H.: Molecular dynamics simulation of the grain boundary sliding behaviour for Al ∑5(210). Comp. Mater. Sci. 81, 52 (2014).Google Scholar
Wang, Y., Jiao, T., and Ma, E.: Dynamic processes for nanostructure development in Cu after severe cryogenic rolling deformation. Mater. Trans. 44, 1926 (2003).Google Scholar
Aramfard, M. and Deng, C.: Disclination mediated dynamic recrystallization in metals at low temperature. Sci. Rep. 5, 14215 (2015).Google Scholar
Darling, K.A., Tschopp, M.A., Roberts, A.J., Ligda, J.P., and Kecskes, L.J.: Enhancing grain refinement in polycrystalline materials using surface mechanical attrition treatment at cryogenic temperatures. Scr. Mater. 69, 461 (2013).Google Scholar